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TOC Analyzer · NDIR Detection

flexiTOC Analyzer

The next-generation TOC analyzer for tap water to demanding samples. UV oxidation of organic carbon compounds to CO₂, quantified by a highly sensitive NDIR detector for excellent detection limits and measurement stability.

Overview

UV oxidation of organic carbon compounds in aqueous samples to carbon dioxide (CO₂). The generated CO₂ is quantified using a highly sensitive NDIR detector, ensuring excellent detection limits and measurement stability.

The system supports reagent-free operation for TOC levels below 2000 ppb, and operation with reagent for higher TOC concentrations and less-oxidative substances, depending on the application.

Highlights

  • ✓ Wide range: tap water to demanding samples
  • ✓ UV oxidation with sensitive NDIR CO₂ detection
  • ✓ Reagent-free operation below 2000 ppb TOC
  • ✓ Optimized UV reactor geometry & harmonized gas flow
  • ✓ Cloud data export & remote diagnosis

Options & Features

Multiline mode

The flexiTOC pro provides 4 inlets; a software upgrade lets you measure up to 3 loops sequentially, configuring the duration of each interval measurement separately.

Sample mode

A sample-mode configuration measures separate samples offline; the sequence is user-customizable.

Calibration & verification

Reagent and water-blank determination plus multipoint calibration with internal standard dilution for enhanced analytical accuracy.

Data export

Export to an external storage device in various formats; cloud storage via network, and sharing with customer service for error diagnosis.

System status

A complete software overhaul delivers a detailed status overview, including operating hours for individual sensors, a pump, and the UV lamp.

Heat exchanger & pressure regulator

A heat exchanger is required for medium temperatures above 50 °C; a pressure transducer is required if the incoming medium pressure exceeds 0.5 bar.

21 CFR Part 11 software · IP54

Conformity for pharma applications (secure data handling, electronic records and signatures). Screen and fan supplied with IP54 protection as standard.

Technical Data

Specifications & Requirements

Method & sample

Method & detection: UV oxidation with CO₂ detection (NDIR)

Type of sample: tap water to demanding samples

Sample volume: 5–30 mL reagent or dilution water added automatically

Period of measurement: sample interval 5–10 min; user-defined interruptions up to 24 h

Measurement range: 0.05 to 20 ppm, up to 100 ppm in diluting mode

Detection accuracy: < 500 ppb ± 5 ppb; > 500 ppb ± 1% (non-diluting mode)

Ports & environment

Ports: 1 sample, 1 dilution water, 1 reagent | 1 sample, 3 for SST

Related norms: USP <643>, EP 2.2.44, DIN EN 1484

Ambient parameters: relative humidity 10–95%; temperature 10–45 °C

Interface ports: analog (0–20 mA), according to NAMUR NE43

Carrier gas: N₂, O₂, compressed air; 1–4 bar; consumption approx. 12 L/h

Inlet pressure & temperature: < 0.5 bar (> 0.5 bar pressure reducer needed) & 50 °C

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