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TOC Analyzer · NDIR Detection

flexiTOC Analyzer

The next-generation TOC analyzer for tap water to demanding samples. UV oxidation of organic carbon compounds to CO₂, quantified by a highly sensitive NDIR detector for excellent detection limits and measurement stability.

  • ✓ Wide range — tap water to demanding samples
  • ✓ UV oxidation with sensitive NDIR CO₂ detection
  • ✓ Reagent-free operation below 2000 ppb TOC
  • ✓ Optimized UV reactor geometry & harmonized gas flow
  • ✓ Cloud data export & remote diagnosis
  • ✓ Up to 4 inlets — multiline capable
Overview

Wide-range TOC with sensitive NDIR detection

UV oxidation of organic carbon compounds in aqueous samples to carbon dioxide (CO₂). The generated CO₂ is quantified using a highly sensitive NDIR detector, ensuring excellent detection limits and measurement stability. The system supports reagent-free operation for TOC levels below 2000 ppb, and operation with reagent for higher TOC concentrations and less-oxidative substances, depending on the application.

Features & Options

Configure the flexiTOC for your process

Multiline mode

The flexiTOC pro provides 4 inlets; a software upgrade lets you measure up to 3 loops sequentially, configuring each interval separately.

Sample mode

A sample-mode configuration measures separate samples offline; the sequence is user-customizable.

Calibration & verification

Reagent and water-blank determination plus multipoint calibration with internal standard dilution for enhanced analytical accuracy.

Data export

Export to external storage in various formats; cloud storage via network, and sharing with customer service for error diagnosis.

System status

A complete software overhaul delivers a detailed status overview, including operating hours for individual sensors, a pump, and the UV lamp.

Heat exchanger

Required for medium temperatures above 50 °C.

Pressure regulator

A pressure transducer is required if the incoming medium pressure exceeds 0.5 bar.

21 CFR Part 11 software

Conformity for pharma applications — secure data handling, electronic records and signatures.

IP54 housing

Screen and fan supplied with IP54 protection as standard.

Reagent-free & reagent modes

The flexiTOC runs reagent-free for TOC levels below 2000 ppb, and switches to reagent operation for higher TOC concentrations and less-oxidative substances — covering a wide application range from tap water to demanding samples.

Technical Data

Main technical specifications

Technical Specifications & Requirements
Method & detection UV oxidation with CO₂ detection (NDIR)
Type of sample tap to ultra pure water
Sample volume 5 – 30 mL reagent or dilution water is added automatically
Period of measurement Sample interval 5 –10 min, user defined interruptions up to 24h
Measurement range 0.05 to 20 ppm, up to 100 ppm in diluting mode
Detection accuracy < 100 ppb ± 50 ppb; 100… 1000 ppb max. 10 %; above 1000 ppb 2.5 %
Ports 1 for sample, 1 for dilution water, 1 for reagent | 1 for sample, 3 for SST
Related norms USP <643>, EP 2.2.44, DIN EN 1484
Ambient parameters relative humidity: 10 to 95 %, temperature: 10 to 45 °C
Interface ports analog (0 – 20 mA), according to Namur NE43
Carrier gas N2, O2, compressed air, gas pressure: 1 – 4 bar, consumption: approx. 12 L/h
Inlet pressure & temperature < 0.5 bar (> 0.5 bar pressure reducer is needed) & 50 °C

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